Precision Industrial Castings

Result Set
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Axle housing casting (off-highway truck, ~2495 lbs)
Featured

Heavy Equipment

Axle housing casting (off-highway truck, ~2495 lbs)

Cast Steel ASTM A27 Gr70-40 / A148 Gr80-50; Low alloy 4340 equivalent for heavy-duty

Cast SteelLow alloy
ASTM A27 Gr70

Axle bore concentricity and perpendicularity critical. Gear tooth contact pattern after assembly. Shot blast + epoxy paint.

Off-Highway & Mining TruckDetails
Arm casting (excavator attachment arm, ~576 lbs, ZX-650 / EX1200)

Heavy Equipment

Arm casting (excavator attachment arm, ~576 lbs, ZX-650 / EX1200)

Cast Steel ASTM A148 Gr105-85 / Gr120-95 (high strength for fatigue)

Cast Steel
ASTM A148 Gr105

Fatigue critical – excavation loading. Pin bore tolerance and perpendicularity to arm axis critical. Charpy impact test at −20°C recommended. PPAP for production parts.

ExcavatorDetails
Boss casting (~469 lbs)

Heavy Equipment

Boss casting (~469 lbs)

Cast Steel A148 Gr80-50 / Gr105-85; low alloy

Cast SteelLow alloy
EN 15085

Welded-in boss or integrated boss in boom/arm assembly. Pin bore – H8/h7 tolerance. Weld preparation per EN 15085 or AWS D1.1.

ExcavatorDetails
Bracket – center support (~500 lbs); Rear support (~2314 lbs)

Heavy Equipment

Bracket – center support (~500 lbs); Rear support (~2314 lbs)

Cast Steel A27 Gr70-40 / A148 Gr80-50

Cast Steel

Structural attachment to mainframe. Weld-on or bolted interfaces as designed. OEM drawing controlled.

Large Mining TruckDetails
Bucket tooth adapter (cast steel, ground engagement tool)

Heavy Equipment

Bucket tooth adapter (cast steel, ground engagement tool)

Alloy Cast Steel Cr-Mo-B grade; 35CrMnSiA equivalent; some Hadfield Mn for extreme duty

Cast SteelCr-MoHadfield

GET (Ground Engagement Tool). Tooth/adapter interface geometry: Caterpillar J-series, Komatsu Tooth system, Esco etc. – pattern controlled. Surface hardness by heat treatment not weld overlay.

Undercarriage & Ground EngagementDetails
Cap bearing casting (~43 lbs)

Heavy Equipment

Cap bearing casting (~43 lbs)

Cast Steel A27 / A148 Gr80-50; some designs in ductile iron GJS-500-7

Ductile IronCast Steel

Small precision casting – dimensional accuracy on bearing bore critical. Investment casting option for improved surface finish.

Large Mining TruckDetails
Drop tube casting (off-highway truck, ~179 lbs)

Heavy Equipment

Drop tube casting (off-highway truck, ~179 lbs)

Cast Steel ASTM A27 Gr70-40 / A148 Gr80-50

Cast Steel
ASTM A27 Gr70

OEM dimensional controlled. Surface: epoxy primer. Interface machining to critical tolerances.

Off-Highway & Mining TruckDetails
Frame support casting (off-highway truck, ~926 lbs)

Heavy Equipment

Frame support casting (off-highway truck, ~926 lbs)

Cast Steel ASTM A148 Gr105-85 / ASTM A27 Gr70-40; Low alloy cast steel (0.3C-1Mn-0.5Mo)

Low alloyCast Steel
ASTM A27 Gr70ASTM A148 Gr105ASTM E446

OEM drawing controlled (CAT, Komatsu, Liebherr, HITACHI reference). High cycle fatigue at frame joints – casting soundness class to ASTM E446 Level 2 or better. Shot blast + epoxy primer.

Off-Highway & Mining TruckDetails
Front wheel hub casting (~1726–1755 lbs)

Heavy Equipment

Front wheel hub casting (~1726–1755 lbs)

Cast Steel ASTM A148 Gr105-85; Low alloy steel (Mn-Cr-Mo)

Alloy SteelCast SteelCr-Mo
ASTM A148 Gr105

Large haul truck (150–400 tonne payload). Hub bore and flange face perpendicularity critical for wheel assembly. Fatigue classification per OEM.

Large Mining TruckDetails
H-Link casting (~621 lbs)

Heavy Equipment

H-Link casting (~621 lbs)

Cast Steel A148 Gr105-85 / Gr120-95

Cast Steel

Two-pin geometry – both bore centres and parallel alignment critical. Fatigue life dominated by casting soundness and bore geometry.

ExcavatorDetails
Idler casting (front idler / carrier roller)

Heavy Equipment

Idler casting (front idler / carrier roller)

Cast Steel A148 Gr80-50 / Gr105-85; Alloy steel for wear

Alloy SteelCast Steel

Track contact surface hardness and concentricity critical. Sealed and lubricated roller bearing interface machined to H7.

Undercarriage & Ground EngagementDetails
Member casting – 100T truck (1477–1763 lbs, model 785-7)

Heavy Equipment

Member casting – 100T truck (1477–1763 lbs, model 785-7)

Cast Steel A148 Gr80-50 / Gr105-85; low alloy Mn-Mo

Low alloyCast Steel

Heavier truck – higher strength grade required. First article inspection (FAI) with CMM report. OEM drawing / PPAP controlled.

Regular Dump TruckDetails
Member casting – 65T truck (462–553 lbs, model 465-E0)

Heavy Equipment

Member casting – 65T truck (462–553 lbs, model 465-E0)

Cast Steel ASTM A27 Gr70-40; Low alloy cast steel

Low alloyCast Steel
ASTM A27 Gr70

Frame member / cross-member node. OEM model-specific geometry. Surface: epoxy primer.

Regular Dump TruckDetails
Pivot housing casting (~315 lbs)

Heavy Equipment

Pivot housing casting (~315 lbs)

Cast Steel A148 Gr80-50 / Gr105-85; low alloy for wear resistance

Cast SteelLow alloy

Articulation pivot. Bore tolerance critical for pin fit. Bushing interface or direct pivot pin. Weld repair procedure qualified.

Earth Moving DivisionDetails
ROPS support casting (~73 lbs)

Heavy Equipment

ROPS support casting (~73 lbs)

Cast Steel A148 Gr105-85 (high strength mandatory for safety structure)

Cast Steel
ISO 3471

ROPS (Roll Over Protective Structure) – safety critical. ISO 3471. High toughness and strength mandatory. Proof load test per ISO 3471 / SAE J1040.

Earth Moving DivisionDetails
Rear axle housing casting (~7604 lbs, large mining truck)

Heavy Equipment

Rear axle housing casting (~7604 lbs, large mining truck)

Cast Steel A148 Gr80-50 / Gr105-85; low alloy Mn-Cr-Mo

Cr-MoLow alloyCast Steel

One of the largest haul truck castings. Solidification simulation mandatory (MAGMA/ProCAST). Wall thickness min 40mm+. OEM PPAP required. Weld repair: pre-qualified WPS.

Large Mining TruckDetails
Rear support casting (off-highway truck, ~615 lbs)

Heavy Equipment

Rear support casting (off-highway truck, ~615 lbs)

Cast Steel A27 Gr70-40 / A148 Gr80-50

Cast Steel

Suspension mounting interfaces machined. OEM drawing controlled.

Off-Highway & Mining TruckDetails
Rear wheel hub casting (~4849 lbs)

Heavy Equipment

Rear wheel hub casting (~4849 lbs)

Cast Steel ASTM A148 Gr105-85 / Gr120-95; alloy steel for ultra-class

Alloy SteelCast Steel
ASTM A148 Gr105

Ultra class trucks (Caterpillar 797, Komatsu 980E range). Rear hub carries electric drive motor torque arm or mechanical axle. Critical fatigue path – Level 1 soundness.

Large Mining TruckDetails
Saddle support casting (~324 lbs)

Heavy Equipment

Saddle support casting (~324 lbs)

Cast Steel A27 Gr70-40 / A148 Gr80-50

Cast Steel

Saddle / pivot interface. OEM drawing controlled. Machined mounting faces.

Earth Moving DivisionDetails
Side link casting (~544 lbs)

Heavy Equipment

Side link casting (~544 lbs)

Cast Steel A148 Gr105-85

Cast Steel

Linkage geometry critical. Matched with H-link and arm pin bores. FAI / PPAP.

ExcavatorDetails
Spindle casting (off-highway truck, ~2008 lbs)

Heavy Equipment

Spindle casting (off-highway truck, ~2008 lbs)

Low alloy cast steel 8630 / A148 Gr105-85 (high strength); some designs in Cr-Mo steel

Cast SteelCr-MoLow alloy

Bearing seat tolerances critical (H7/k6). Fatigue life design – casting soundness essential. PPAP / FAI for first article approval.

Off-Highway & Mining TruckDetails
Sprocket segment / drive sprocket casting

Heavy Equipment

Sprocket segment / drive sprocket casting

Alloy cast steel (Cr-Mo-Mn); sometimes Hadfield Mn steel for extreme abrasion

Mn SteelCr-MoCast Steel+1

Sprocket tooth profile must match track link pitch and geometry. Mn steel: work-hardens in service. Regular alloy: heat-treated hardness 38–45 HRC.

Undercarriage & Ground EngagementDetails
Steering bracket casting (~419 lbs)

Heavy Equipment

Steering bracket casting (~419 lbs)

Cast Steel A148 Gr105-85; low alloy steel

Alloy SteelCast Steel

King pin bore tolerance critical for steering geometry. Fatigue critical component.

Large Mining TruckDetails
Support LH & RH castings (~346 lbs per side)

Heavy Equipment

Support LH & RH castings (~346 lbs per side)

Cast Steel A27 Gr70-40 / A148 Gr80-50

Cast Steel

Left-hand / right-hand matched pair. OEM model specific.

Earth Moving DivisionDetails
Support casting – various frame members (~264–670 lbs)

Heavy Equipment

Support casting – various frame members (~264–670 lbs)

Cast Steel ASTM A27 Gr70-40; Low alloy cast steel

Cast SteelLow alloy
ASTM A27 Gr70

Multiple variants per OEM model. Mounting face machining. Epoxy primer coating.

Off-Highway & Mining TruckDetails
Track link / chain link casting (crawler undercarriage)

Heavy Equipment

Track link / chain link casting (crawler undercarriage)

Alloy cast steel (Cr-Mn-B grade); Boron steel equivalent for wear and toughness

Cast Steel

High wear and impact environment. Hardness specification tightly controlled – too soft = wear out, too hard = brittle fracture. Pin pitch cumulative tolerance critical for track assembly.

Undercarriage & Ground EngagementDetails
Tube / suspension tube casting (~771 lbs)

Heavy Equipment

Tube / suspension tube casting (~771 lbs)

Cast Steel A27 Gr70-40 / A148 Gr80-50

Cast Steel

Suspension strut or nitrogen-oil cylinder interface. Bore finish critical if suspension cylinder.

Large Mining TruckDetails

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